Stellite 6 (UNS R30006) Cobalt-Based Alloy

# Stellite 6 (UNS R30006) Cobalt-Based Alloy

## Introduction to Stellite 6

Stellite 6 is a cobalt-based alloy classified under the UNS R30006 designation. This high-performance material is renowned for its exceptional wear resistance, corrosion resistance, and ability to maintain strength at elevated temperatures. Developed by the Stellite Division of Cabot Corporation, this alloy has become a staple in industries requiring durable materials for extreme operating conditions.

## Chemical Composition

The superior properties of Stellite 6 stem from its carefully balanced chemical composition:

Primary Elements

Cobalt (Co): 58-65% (base metal)

Chromium (Cr): 28-32%

Tungsten (W): 4-6%

Secondary Elements

Carbon (C): 1.0-1.7%

Silicon (Si): 1.0-2.0%

Iron (Fe): ≤3.0%

Nickel (Ni): ≤3.0%

Manganese (Mn): ≤1.0%

## Key Properties

Mechanical Properties

Hardness: 40-45 HRC (as cast)

Tensile Strength: 1000-1200 MPa

Yield Strength: 700-900 MPa

Elongation: 1-3%

Physical Properties

Density: 8.4 g/cm³

Melting Range: 1290-1425°C

Thermal Conductivity: 14.6 W/m·K

Electrical Resistivity: 0.92 μΩ·m

## Applications

Stellite 6 finds extensive use across multiple industries due to its unique combination of properties:

Industrial Applications

Valve seats and stems

Wear plates and bushings

Cutting tools and dies

Pump components

Aerospace Applications

Turbine blade coatings

Exhaust components

Bearing surfaces

Medical Applications

Orthopedic implants

Surgical instruments

Dental tools

## Fabrication and Processing

Manufacturing Methods

Casting: Investment casting is commonly used

Powder Metallurgy: For complex shapes

Welding: Used for hardfacing applications

Machining Considerations

Requires carbide or ceramic cutting tools

Low cutting speeds recommended

Coolant should be used to prevent work hardening

## Advantages Over Other Materials

Compared to Stainless Steels

Superior wear resistance

Better high-temperature performance

Improved galling resistance

Compared to Nickel Alloys

Higher hardness

Better resistance to adhesive wear

More stable at elevated temperatures

## Maintenance and Care

Cleaning Procedures

Use non-chlorinated solvents

Avoid abrasive cleaners that could scratch the surface

Storage Recommendations

Store in dry environments

Protect from mechanical damage</p

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